Data plays a pivotal role in the digital transformation journey of the industrial sector today but most organizations struggle to manage the volume, velocity, and veracity of disparate data. We can help address this challenge with our advanced analytics platform; tcgmcube which manages data effectively and delivers actionable insights that enterprises need to become more sustainable. It helps organizations to improve assets, boost production, and optimize supply chain performance, yielding higher profits. Hence, being a data science and technology consulting company, TCG Digital accelerates the value digitalization brings to the industrial sector.
Why TCG Digital
For over two decades, we have gained extensive experience in working with leading organizations across industries. By combining technology and domain expertise, we have addressed complex challenges and continuously improved industry operations.
Our in-depth knowledge in data science and hyper-contemporary technologies such as Advanced Analytics, Big Data, NLP, IIoT, Computer Vision, and Mobility has helped us to drive profitability for our customers and maximize their return on investment (ROI). With a diversified skill-set and specialist knowledge, we have helped enterprises to leverage Industry 4.0 initiatives and advanced analytics.
Our data-driven solutions portfolio addresses the needs of enterprises across industrial sectors that include but is not limited to upstream oil & gas, LNG, speciality chemicals, fertilizers, pulp & paper, minerals & metals.
Click and Explore our Capabilities
TCG Digital helps in remotely monitoring various parameters related to plant operations through best-in-class solutions such as operations digital twin, managing complex variables through the root cause analysis & recommendations, and empowering maintenance technicians with augmented reality (AR).
- Remote Monitoring: Remotely monitor a plant health based on KPIs, equipment condition and various parameters. Also, analyse the problems of bad health KPIs or off-limit parameters, identify the root cause and provide recommend actions.
- Operations Digital Twin: Create a 2D replica of actual plant for physical depiction of assets and real-time operating tag values but as well as for real-time status of process/ equipment; and generate alert against performance issues.
- Maintenance Materials & Resources Planning: Provide insights on availability of rightly skilled resources required to perform a specific task on a particular instrument. Provide insights on specific just-in-time availability of spare part(s) as well.
- Maintenance Technician Augmentation – AR: Empower maintenance experts with smart technologies like Augmented Reality (AR) to accomplish a task more efficiently and effectively.
- SafeSite: Using Computer Vision AI, reduce workplace injury and plant accidents and create a virtual shield to protect employees and plant while monitoring real-time conditions.
TCG Digital enables industries to predict plant health by detecting process/unit upset or shutdown, forecasting catalyst residual life & performance, asset performance and corrosion detection through image analytics; thus enhancing the life of a plant/unit as a whole.
- Process upset/ shutdown/ off-spec prediction & detection: Prediction, detection of abnormality and prevention of process or system upset, plant shutdown or production off-spec.
- Asset performance (rotating & static): Compressor, pump, heat exchanger, heater etc. fault/ fouling prediction & detection, Predictions, anomaly detection, root cause identification, failure management/shutdown prevention of rotating and static equipment.
- Asset performance (valves & instruments): Prediction, detection of malfunction, and root cause identification of control valves and instruments’ health condition including parts, using analytics models.
- Corrosion detection & image analytics: Analysis of equipment/asset image for prediction, anomaly detection, cause identification and failure management/ shutdown prevention due to leakage and fatigue; in turn it improves asset life and performance.
- Quality assurance: Maintain and predict quality of products, detect any anomalies and recommend actions to deliver the committed products.
At TCG Digital, we empower industries achieve their objectives like optimizing profit, yield, production, energy consumption, and product sequencing of a unit/system while sustaining controllability of the plant at the highest level.
- Real Time Optimizer (RTO): Maximize the profit, yield, production or minimize energy consumption using first principle and data science & artificial intelligence.
- Advance Process Control (APC)/ MPC: Manage intricate variables within a process in such a way that reduce the process variability and allow a plant to run closer to the operating constraints and achieve optimum objective by implementing small changes in set points.
Plant-Wide Performance Monitoring
TCG Digital provides a range of solutions to monitor the plant-wide performance and business value chain like supply chain management, lab analytics, inventory optimization, pricing optimization etc. enabled by data science, AI and blended with domain expertise.
- Supply Chain Management-Demand Forecasting, Logistics and Production Planning: Forecast market demand based on various parameters like and optimize overall profit/ other metrics as well as unit production, consumption, and inventories.
- Integrated Operations Center “iOps” - KPIs reporting: Centralized, integrated view of the operating performance of a facility by developing & monitoring KPIs – operations, maintenance, utilization, HSE, inventory, and financials.
- Lab Analytics: Analyze the data generated from Laboratory Information Management System (LIMS) activities and improve the efficiency & effectiveness of technicians, tools and the quality of work as a whole.
- Inventory Optimization: With the aim to optimize holding cost while maintaining production levels, it drives efficiency in the supply chain and recommends optimal spares stock at central warehouse and plant units.
- Products Pricing Optimization: Optimal and dynamic pricing of any product considering different parameters including commercial strategies, customers, competitors, and regulations.
- Procurement Spend Analytics: Improve procurement performance through analytical insights on procurement spending and also manage procurement process and help in risk mitigation.
At TCG Digital, our data lakes allow import of any amount and type of data collected from multiple sources, and moved into the data lake in its original format. This process allows scaling data of any size, while saving time of defining data structures, schema, and transformations. They also help understand the nature of data in the lake through crawling, cataloging, and indexing of data. Finally, data must be secured, be it in cloud, on-premise or hybrid.
- Collect, transform, partition and route data to Data Lakes from multiple sources in real time
- Data Lakes provide secured, durable, optimized, and cost effective data storage
- Structured Data Lakes allow access to data with choice of various analytic tools and frameworks
- Data Lakes will allow to generate different types of insights and perform machine learning
TCG Digital uses data science to extract deeper insights from data and hence brings data science as a combination of information technology, modeling, and business management. At TCG Digital, we use combination of data science and AI/ML to solve problems that are business critical. This combination can empower effective decision making in an efficient manner.
- TCG Digital uses data science to examine data at a high level, identify & extract features to create predictive model; and at the end provide actionable insights to solve business problems
- A blend of supervised, unsupervised and reinforcement machine learning algorithms are used to create useful model to identify best-fit solution for a problem
- TCG Digital uses a combination of Data Science & AI/ML to make informed decisions in an efficient and reliable way